Your Partner for EPCM & Engineering Solutions
Falcon Consulting delivers fast-track, execution-focused engineering solutions for operating plants and industrial projects across Oil & Gas, Power, Process and Heavy Engineering. Incorporated in 1982, our engineering practice is ISO 9001:2015 certified with a growing team of 40 (scaling to 70) engineers and designers.
Engineering Services
Engineering
FEED, Detailed & PREBID engineering across all disciplines
Project Management
Contract & construction management
Project Support
Expediting, procurement & site support
Plant Modifications
Value engineered solutions, economical revamp designs
Shutdown Support
Planning, engineering, procurement, contract & construction mgmt
EPC Engineering
Basic & detailed engineering, procurement, construction engineering
Quick Concept Solutions
Concept report, feasibility report, project costing
Modular Engineering
Concept layout, process, mechanical, piping, civil, I&C engineering
Full Discipline Coverage, Process to Instrumentation
Process
- Hysys/DWSim simulation
- PFDs, P&IDs, HMBT
- Control & relief philosophy
- Flaresim & fire water analysis
Mechanical
- Static/rotary/package datasheets
- PV Elite – vessels & HX design
- API storage tank design
- Material handling studies
Civil & Structural
- Pipe rack & pipe support design
- Skid structural & lift analysis
- PEB shelters & platforms
- Equipment foundations
Piping
- PMS / VMS / plot plan
- 3D modelling – PDMS/E3D/SP3D
- Stress analysis (Caesar II)
- Pipe support fabrication drgs
Instrumentation & Control
- Field instrument specs & I/O list
- HAZOP & SIL study
- Loop & hook-up diagrams
- F&G / ESD / FSD layouts
Electrical
- SLD, load list, hazardous area
- Cable sizing, earthing, UPS
- ETAP / DigSilent power studies
- Switchgear & switchyard design
Safety
- HAZOP, HAZID, SIL, QRA, FERA
- PSHER & BowTie analysis
- F&G mapping study
- Mechanical completion support
Organisation Structure & Engineering Team
A dedicated multidisciplinary engineering organization led by the Falcon Consulting Board and Engineering Manager, supported by 3D modelling and design teams.
Structure
FalconHR Board → Director → Engineering Manager
Disciplines
Software
Featured Engineering Projects
FPSO Cyrus – Topside Delivery Mgmt.
Tuff Offshore, Singapore
Engineering & delivery management of 42 process/utility packages: 35KBPD oil train, fuel gas, water injection, 9.9MW power gen, 2x110TPH boilers.
Duration: 18 months
Mangala Field Expansion Project
Vedanta Ltd (Cairn Oil & Gas)
Multidisciplinary engineering for 47-well infill project across 13 brownfield + 4 greenfield well pads, Rajasthan.
Duration: 22 months
225MW PH-II Combined Cycle Power Plant
Sravanthi Energy Pvt. Ltd., Kashipur
Full brownfield re-engineering from concept through commissioning of a stalled 225MW gas-based CCPP.
Duration: 12 months
Bhagyam & Aishwarya ASP Pilot Plants
Vedanta Ltd (Cairn Oil & Gas)
Integration engineering of ASP pilot facilities procured from multiple contractors – process, utilities, safety studies.
Duration: 9 & 18 months
SADAD North EDF – Condensate Skid
Enerflex Middle East / PDO, Oman
Detailed engineering of a two-stage 14x7x11m condensate/crude stabilization skid with full stress & lifting analysis.
Duration: 8 months
Rumaitha Thamana Zone-B Ph. III
Al ASAB / ADNOC Onshore, Abu Dhabi
Detailed civil, structural & electrical engineering for 31 onshore clusters – pipe racks, shelters, foundations.
Duration: 8 months